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How Plastic Combs Are Manufactured: Full OEM/ODM Process Explained

Views: 5     Author: Site Editor     Publish Time: 2025-12-11      Origin: Site

Plastic combs are essential tools in daily grooming and widely used across households, salons, and promotional merchandise. With the growing demand for personalized and high-quality combs, custom OEM/ODM services have become increasingly important for brands seeking to differentiate their products.

Vickkybeauty stands out in the industry with 18 years of experience in injection molding, an annual production capacity of 2 million pieces, and BSCI certification, offering reliable and professional solutions for customized plastic combs.

How Plastic Combs Are Manufactured-Vickkybeauty

Vickkybeauty Overview

Vickkybeauty has established itself as a leading manufacturer of plastic combs through years of expertise, advanced production facilities, and strong international partnerships. The company focuses on delivering high-quality, customizable solutions for global clients while maintaining efficient production and strict quality control.

Factory Scale and Equipment

Vickkybeauty operates a modern factory covering 40,000 square meters, equipped with 35 automated injection molding machines. These facilities allow for consistent production efficiency and high-quality output across large-scale orders.

Material Expertise

The company specializes in a variety of materials, including PP, ABS, PE, and PS. This material expertise ensures that each comb meets specific durability, flexibility, and aesthetic requirements, catering to both budget-friendly and premium product lines.

Success Cases and Partners

Vickkybeauty has successfully collaborated with international partners such as DOLLARTREE in the United States and DOLLARAMA in Canada. These partnerships demonstrate the company’s capability to meet diverse market demands and adhere to strict international standards.

Production Capacity and Lead Time

The company offers fast sampling services, delivering initial prototypes in as little as 7 days. For bulk orders, the typical production lead time is around 35 weeks, ensuring timely delivery for large-scale projects.

Common Materials for Plastic Combs

Selecting the right material is a fundamental step in producing high-quality plastic combs, as it directly affects durability, flexibility, appearance, and overall user experience. Vickkybeauty offers a broad range of materials to cater to various functional requirements and design preferences. From budget-friendly daily-use combs to premium, visually appealing products, the company ensures that each material is carefully chosen to meet specific performance and aesthetic standards, helping clients create products that align with their brand image and market positioning.

PP (Polypropylene)

Polypropylene (PP) is one of the most commonly used materials in comb manufacturing due to its high elasticity, lightweight nature, and cost-effectiveness. It provides excellent flexibility, reducing the likelihood of breakage while remaining comfortable to use. PP is suitable for mass-market combs, daily grooming tools, and promotional items, where durability and affordability are key. Its chemical resistance and smooth surface also make it easy to clean and maintain, providing a practical solution for consumers without compromising functionality.

Polypropylene hair combs-Vickkybeauty

ABS (Acrylonitrile Butadiene Styrene)

ABS is a high-strength thermoplastic known for its glossy finish, impact resistance, and robust structure, making it ideal for premium combs and professional-grade products. Its smooth surface allows for a refined appearance and the ability to carry intricate designs or surface decorations such as silk-screening or hot stamping. ABS combs offer durability under frequent use and maintain their shape over time, providing a high-end feel that appeals to customers seeking long-lasting, aesthetically pleasing hair care tools.

ABS hair combs-Vickkybeauty

PE / PS (Polyethylene / Polystyrene)

Polyethylene (PE) and polystyrene (PS) each offer unique benefits in comb production. PE is flexible, resilient, and resistant to stress, making it suitable for combs that require bending or frequent handling. PS, on the other hand, is harder and more rigid, providing structural integrity and stability for specialized designs or decorative combs. By offering both options, Vickkybeauty enables clients to select materials that align with product function, tactile feel, and visual appeal, ensuring versatility across different market segments.

Polystyrene hair combs-Vickkybeauty

Optional Eco-Friendly Materials

For brands aiming to enhance sustainability, Vickkybeauty provides eco-friendly options including PCR (post-consumer recycled) plastics, bio-based plastics, and fully biodegradable materials. These alternatives allow clients to produce environmentally conscious products without sacrificing quality, durability, or finish. Using eco-friendly materials also supports marketing narratives around corporate responsibility and sustainability, appealing to environmentally aware consumers. Vickkybeauty ensures that all these materials meet strict production and performance standards, providing reliable solutions for green product lines.

Fine-Tooth Combs-Vickkybeauty

Full OEM/ODM Manufacturing Process

Vickkybeauty provides a complete OEM/ODM manufacturing process to ensure that every custom plastic comb meets client specifications. From initial requirement collection to final delivery, each step is designed to maintain high quality, precision, and efficiency, giving clients full confidence in their product development and production timeline.

Step 1 – Communicate Requirements

The process begins with collecting detailed client requirements, including design specifications, functional needs, dimensions, colors, and packaging preferences. This step ensures that both parties are aligned on expectations, preventing misunderstandings later. Vickkybeauty’s team provides professional guidance on material selection and design feasibility, offering practical suggestions to optimize performance, appearance, and cost-effectiveness, ensuring that the final product fully meets market and brand expectations.

Step 2 – Mold Design & Sampling

Once the requirements are finalized, high-precision CNC molds are designed and manufactured. The sampling process usually takes around 7 days, allowing clients to review prototypes before full-scale production. Vickkybeauty uses high-quality mold steel and advanced machining technology to ensure durability and accuracy. Clients can evaluate both functional performance and aesthetic details at this stage, making adjustments if necessary, which minimizes production errors and ensures consistency in the final product.

Step 3 – Material Selection

Material selection is based on client needs, product function, and environmental considerations. Vickkybeauty evaluates properties such as strength, flexibility, heat resistance, surface finish, and eco-friendliness. Each material option is tested for compatibility with the mold and intended usage. By providing professional advice and material comparison, Vickkybeauty helps clients choose the best solution that balances performance, cost, and sustainability, ensuring that the combs are durable, safe, and visually appealing.

Materials Comparison

Step 4 – Injection Molding Production

After molds and materials are confirmed, the injection molding production begins. Automated machines ensure high precision and consistent quality across large batches. The typical bulk production cycle is around 35 weeks, depending on order size and complexity. Vickkybeauty implements strict process controls to maintain dimensional accuracy, minimize defects, and guarantee the durability and longevity of each comb, allowing clients to confidently scale their business with reliable, high-quality products.

Step 5 – Quality Inspection & Certification

Quality control is applied at multiple stages, including incoming material inspection (IQC), in-process checks (IPQC), and final product inspection (FQC). Each comb undergoes tests such as bending, fatigue, and surface integrity to ensure compliance with client requirements. Vickkybeauty can also coordinate third-party inspections or accommodate client-provided QC standards, providing full transparency and confidence that every batch meets international quality benchmarks before shipment.

Step 6 – Surface Finishing & Decoration

Custom surface finishing enhances the comb’s appearance and brand identity. Options include spray painting, silk-screen printing, hot stamping, water transfer printing, and electroplating. Vickkybeauty ensures uniform application and durability of these finishes, offering clients flexibility to match their brand aesthetics. Whether for promotional products, high-end retail combs, or specialty designs, surface decoration adds value and distinctiveness to the final product.

Step 7 – Packaging & Delivery

Vickkybeauty provides standard or fully customized packaging solutions, including color boxes, blister packs, or bulk cartons. Shipping options include sea freight (35–40 days), air freight (10 days), or express delivery (7 days). The company also supplies all necessary export documents, ensuring a smooth international shipping process. Packaging not only protects the product but also enhances the unboxing experience, aligning with client branding and market requirements.

Packaging & Delivery-Vickkybeauty

Ordering Information

Placing an order with Vickkybeauty is straightforward and designed to accommodate both small and large-scale clients. Clear ordering guidelines help streamline the process, ensuring that products are manufactured accurately and delivered on time. Clients can easily plan production quantities, pricing, and payment terms in advance, reducing uncertainty and simplifying international transactions.

Minimum Order Quantity

The minimum order quantity (MOQ) is 2,000 pieces per design, which allows for cost-effective production while providing flexibility for small to medium-sized brands. This MOQ ensures that production runs are efficient without compromising quality control or delivery timelines. Vickkybeauty can also discuss special arrangements for strategic clients or bulk projects with recurring orders.

Pricing and Packaging Options

Vickkybeauty offers competitive pricing based on material selection, design complexity, and packaging type. Clients can choose from standard bulk cartons, color boxes, or fully customized packaging that aligns with their brand image. Transparent pricing helps clients calculate costs accurately and enables them to offer premium products at competitive market rates, supporting both brand positioning and profitability.

Payment Terms

The standard payment terms are 30% deposit upon order confirmation and 70% balance before shipment. This approach provides security for both parties while allowing Vickkybeauty to allocate materials and schedule production efficiently. Flexible payment arrangements may be considered for long-term clients or large-volume orders, ensuring smooth financial operations and fostering a trusted business relationship.

Why Choose Vickkybeauty for Your Plastic Combs

Vickkybeauty combines decades of experience, advanced production technology, and strict quality standards to deliver reliable and high-quality plastic combs. The company’s one-stop OEM/ODM services simplify the manufacturing process for clients, allowing them to focus on branding and marketing while Vickkybeauty handles production, material selection, and finishing.

One-Stop OEM/ODM Service

Clients benefit from a complete, end-to-end solution that covers design, prototyping, production, finishing, and packaging. Vickkybeauty’s integrated service model reduces communication gaps, accelerates lead times, and ensures that all project requirements are met, providing a seamless experience for international and domestic clients alike.

High-Precision Production and Strict QC

Advanced automated machinery and a rigorous quality control system ensure that every comb meets exact specifications. Multiple inspection stages, including IQC, IPQC, and FQC, help detect defects early, guaranteeing consistent product quality, durability, and visual appeal, which builds trust and satisfaction among end customers.

Fast Sampling and Large-Scale Production

Vickkybeauty offers rapid prototyping, with samples available in as little as 7 days. Large-scale production is efficiently managed with precise scheduling and optimized workflows, allowing clients to scale their orders without sacrificing quality. This capability supports both urgent small orders and high-volume international shipments.

Fast Sampling and Large-Scale Production-Vickkybeauty

Rich International Customer Experience

With successful collaborations with global partners such as DOLLARTREE and DOLLARAMA, Vickkybeauty understands diverse market requirements and international standards. This experience ensures that products are tailored for different regions while meeting performance, aesthetic, and regulatory expectations.

Eco-Friendly Materials and Custom Surface Finishes

Vickkybeauty provides a variety of sustainable materials, including recycled plastics, bio-based, and biodegradable options. Combined with customizable surface treatments like silk-screening, hot stamping, and electroplating, clients can create premium, environmentally conscious products that enhance brand image and market appeal.

Frequently Asked Questions

Vickkybeauty provides answers to frequently asked questions to help clients better understand the customization, materials, production process, and delivery options. Clear guidance ensures smooth communication and reduces uncertainties when placing orders.

What materials can be used for plastic combs?

Vickkybeauty offers a wide range of materials, including PP, ABS, PE, PS, and eco-friendly alternatives like PCR plastics, bio-based plastics, and biodegradable options. Each material is selected based on durability, flexibility, heat resistance, and aesthetic requirements, allowing clients to choose the best option for their specific product design and market positioning.

Can you provide eco-friendly or biodegradable combs?

Yes, Vickkybeauty can manufacture combs using environmentally conscious materials such as post-consumer recycled plastics, bio-based plastics, and fully biodegradable plastics. These options allow brands to create sustainable products without compromising on quality, performance, or surface finishing options, supporting corporate social responsibility initiatives and appealing to environmentally aware consumers.

What is the typical mold production and sampling period?

Mold design and prototype sampling usually take around 7 days. Vickkybeauty uses high-precision CNC technology and quality mold steel to ensure accurate, durable prototypes. During this stage, clients can review and approve the sample, make design adjustments, and ensure the mold meets their specifications before entering large-scale production.

What surface finishing options are available?

Vickkybeauty provides multiple finishing options including spray painting, silk-screen printing, hot stamping, water transfer printing, and electroplating. These techniques allow clients to customize the appearance, branding, and tactile feel of the combs, ensuring the final product aligns with marketing and aesthetic goals for different target markets.

What is the minimum order quantity and delivery time?

The standard minimum order quantity is 2,000 pieces per design. Bulk production lead times are approximately 35 weeks, while samples can be delivered in 7 days. Vickkybeauty also offers flexible shipping options, including sea freight, air freight, and express delivery, to accommodate various client needs and ensure timely international shipments.

Do you offer quality certifications and inspections?

Yes, Vickkybeauty applies a three-stage quality control system, including IQC, IPQC, and FQC. Clients may also request third-party inspections or provide their own standards. This ensures each batch meets international quality benchmarks, covering aspects such as material strength, flexibility, surface finish, and durability before shipment.

Conclusion

Vickkybeauty is a trusted partner for custom plastic combs, combining 18 years of injection molding experience, advanced production capabilities, and strict quality control. From material selection and mold design to surface finishing and global delivery, every step is carefully managed to ensure high-quality results. By choosing Vickkybeauty, brands can create durable, aesthetically appealing, and customizable combs that meet international standards. Contact Vickkybeauty today to discuss your project and receive a tailored solution that enhances your brand and satisfies your customers.

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